Gerrelt's Garage

All about my 1303 super beetle with Alfa Romeo engine

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Modifications

Rear Disk Brakes

 

Sharpbuilt caliper brackets

 

The rear drum brakes I have on my beetle are working fine. They could be a little more stronger, but they are doing their job. The problem with them that they have to be adjusted every 1 or 2 years. Adjusting the drum brakes is not a real big job, but it is a job. 

The real thing that bothers me that gradually the pedal must be pushed deeper and deeper until the time comes to adjust the brakes again. In other words, the pedal doesn't allways feel the same. Now I know that the 1303 was delivered from factory in some countries ( I believe Sweden was one of them) with self-adjusting drum brakes. But, I also heard the system is prone to failure.

Switching to rear disk brakes also solves this problem, AND it should improve the stopping power of my beetle.

Read more... Last Updated on Tuesday, 08 November 2011 19:12
 

Porsche Rear Swaybar

 

 Test fit

This page will explain how to make a rear swaybar from a porsche 924/944 fit a beetle with IRS rear axle. This rear swaybar was optional on the Porsche 924 and Porsche 944. The rear suspension setup of a 924/944 is basically the same of that of an IRS beetle. It is a bolt on, but not without some fabrication and some adjustments of the stock Porsche brackets. This page describes how I did it, which is probably not the best way to do it. But I did it with the skills and tools I currently have (which aren't the best...my daily job is an office job, so...). As I am writing this, the swaybar is not yet bolted to my 1973 super beetle, but to a (swingaxle) floorpan I have leaning against the wall, which made fabricating brackets a little easier. But it is not yet tested in real life, I haven't driven with this setup yet..

Read more... Last Updated on Monday, 11 April 2011 20:42
 

LED Daylight Driving Lights

 

LED Daylight running lights

  Normally I drive with my headlights on all the time. Also during the daytime. It is proven that this improves your visibility on the road. But if you turn on the headlights you also turn on the city lights (Europe only?), dashboard lights, license plate light and the rear lights. This all adds up to 143 watts! This energy must be created by the engine which uses fuel for doing that. The automotive industry has come up with a solution to this problem. They now have LED lights specially designed for being seen during the daytime (a lot of Audis have it). LED lights use very very little energy compared to conventional bulbs. These lights are always on when the ignition of the car is switchted to on. They are called daylight driving lights. But, due to europe legislation, the daylight driving lights must be switched of when you switch on the normal headlights.

Read more... Last Updated on Monday, 11 April 2011 20:38
 

Window Washer Switch

 

 

Micro switch

 

 

 I removed the standard windshield washer system from my curved windshield 1303 beetle. Not that it wasn't working, but I've got a temporary spare wheel which has a tyre that's a lot smaller than standard. So a system based on the pressure of the spare wheel wasn't such a good idea. I bought a windshield washer motor from a VW beetle parts shop. They also had steering columns switches which had the switch in it for the electric washer. But these were quite expensive. So, I installed a small switch in the place where normally the windshield washer fluid valve is. This page explains how I did it.

Read more... Last Updated on Monday, 11 April 2011 20:40
 

LED Lights

 

All LEDs

The lights on my beetle work fine! Nothing wrong with them, they are all working and bright. But, that doesn't mean I can't "fix" them.. :-)
When I discovered LED's, I knew I had to have them. They are long-lived, are bright instantly (usefull for brakelights) and they use a lot less energy. Especially that attracted me to LED's. I always drive with the lights on, night and day. That means, that the rear lights, the dashboard lights and the headlights are always on. Which will cost me gas. It may not be much, but I hate just wasting that when there is a way to fix it. So I started to convert the lights to LED's.

Read more... Last Updated on Monday, 11 April 2011 20:36