edit 16-03-2008: I made the cover for the radiator. On this picture it’s just finished, but still needs some sound damping materials.
It’s made out of alumium sheet and the pieces are attached with pop rivets and screws. The top lid kan be unscrewed with 10 screws and will have foam strips on the front to seal it.
Before mounting it for the last time I first had to paint the inside of the place where the radiator goes:
I painted it because there was a little bit of rust, and now it is the time to paint it while the radiator is not installed yet. I also painted the sharp edges where I cut the pieces out of the spare wheel well.