Gerrelt's Garage

All about my 1303 super beetle with Alfa Romeo engine

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Aerodynamics

Gerrelt roofspoiler "production"

 Gerrelt roofspoiler

This spoiler fits beetles with a rear window that's 44 cm high. It's made of glassfiber, so durable and easy to paint. It's hold on by the rear window rubber and with a little bit of sealant on the inside, and it comes with an instruction manual.
The spoiler is delivered in black gelcoat, which has to be painted. This is easily done with a rattle can matte black.

The price: 80 euros without shipping. For more info or ordering: This e-mail address is being protected from spambots. You need JavaScript enabled to view it

Production is slow, I am doing this next to my daytime job, so don't expect blistering fast delivery.. Smile

Next are some examples of beetles equiped with the roofspoiler. Many thanks to the owners of these beetles for taking a picture and allowing me to show them on this page!
 

Read more... Last Updated on Monday, 06 February 2012 21:07
 

Creating a roof spoiler

 
Roofspoiler beta2 finished

I decided to create my own roofspoiler. Roofspoilers are for sale (Remmele sells them), but these have to be glued to the roof, which I don't really like, and creating my own is more fun.. Laughing

I had the idea to put the roofspoiler on the top of the rear window.
Now, this article actually consist of two stages. At first I wanted to create a roofspoiler out of glass fiber reinforced polyester resin, and then stick it to the rear window with double sided tape.
But that didn't work out (is explained in this article), so that "spoiler" became a positive mold for the second spoiler. That one was made using glass fiber drenched with polyester resin.

Read more... Last Updated on Saturday, 21 January 2012 14:45
 

Vitaloni California mirror

 

 

Second hand Vitaloni California mirrors

 

I would still like to reduce the wind noise even further. The rain gutter fillers help a lot already, but I want to go further. At 140 you still hear quite a bit of wind noise. Now, I don't really like the standard mirror. Yes, it works very good, but it's looks are not very pleasing. The flat square thing is a bit out of harmony with the round beetle.
Read more... Last Updated on Friday, 23 September 2011 16:00
 

Kamei Front Spoiler

 
First time on the car.

My beetle is now capable to "normal" highway speeds of aprox 120 km/h. Which is nice, but now I notice the nose gets light at those speeds which means the front wheels are a bit "nervous". I am trying to solve this with improved aerodynamics.

Read more... Last Updated on Saturday, 09 April 2011 13:37
 

Beetle Aerodynamics / Roofspoiler

 

Drag measurements

 

Recently I bolted a kamei front spoiler to my beetle. I was impressed with the results, which got me interested in aerodynamics. Then I stumbled on this article from the excellent website autospeed: Flowing the Porsche 993 twin turbo 4WD and the New Beetle. That article got me thinking.

Read more... Last Updated on Tuesday, 12 April 2011 17:46
 

Wool Tuft test

 

Header picture

  On the autospeed.com site there's an article that was one of the reasons for developing my rear window spoiler. It's an article about aerodynamic testing on a Volkswagen New Beetle. They are using short pieces of wool (tufts) taped to the car at certain strategic points. See this article: Autospeed Aero Testing - Part 3.

I've always wanted to do the same to my beetle. So when I finally had some time ( the last day of my holiday.. ) I gathered my family and got to work...

Read more... Last Updated on Friday, 23 September 2011 16:04
 

Windscreen mount antenna

 

Windscreen mount antenne drawing

 

In my quest to reduce windnoise / create better aerodynamics, I wanted the antenna gone. It sits there right in front of the A pillar, creating drag.. Well, it will create very little drag, but it might reduce windnoise. And it looks a lot smoother when it's gone. But I also like listening to the radio in my beetle, so I can't just delete it. There are several compagnies selling windscreen antennas that are glued to the inside of the windscreen, I am going to give one a try.

Read more... Last Updated on Tuesday, 12 April 2011 17:44
 

Reducing Windnoise / Raingutter Fillers

 
 

 

I've made several trips now with my Alfa Romeo powered 1303 Beetle. Most of these were on the dutch highways on which I drive around 120 km/h.
Now it drives really well on these speeds, but one thing annoys me. The sound of the engine is not the loudest sound anymore, now that I've gone water cooled. The wind noise is very loud! And it felt like the wind noise is mainly coming from around the windshield area.

I was wondering, could things be improved in this area?
I understand I can't change the basic design of my beetle, so it will never be as quiet as a modern car. But would smaller modifications make any difference?

Read more... Last Updated on Saturday, 09 April 2011 14:00